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Polyurethane spray guns: how to choose the right one

What makes a spray gun right for your machine and material, with the PUSMAK SP2 as a worked example.

Published 2 min readTrusted Line technical team

The spray gun is where the two components meet for the first time: they enter through separate inlets, mix in the mixing chamber and leave through the nozzle. So the gun's quality and condition directly affect the foam or polyurea.

Five selection criteria

  1. Pressure: the gun must handle your machine's maximum. PUSMAK machines run up to 200 bar, and the SP2 is rated to 200 bar fluid pressure.
  2. Temperature: the SP2's maximum fluid temperature is 88°C — above the KPX machines' 80°C maximum liquid temperature.
  3. Air: air-purge guns use air to clear the mixing chamber when you stop. The SP2 needs 6–8 bar.
  4. Weight and comfort: applicators hold the gun for hours. The SP2 weighs 1.05 kg with a grip designed for long shifts.
  5. Maintenance: the easier a gun is to strip and clean, the less downtime. The SP2 ships with a cleaning tool kit and spare parts.

Fittings

Make sure the fittings match your whip hose. On the SP2:

InletSize
Air1/4 NPT
Component A (ISO)-5 JIC; 1/2-20 UNF
Component B (POL)-6 JIC; 9/16-18 UNF

PUSMAK whip hoses (PH3 and PH6) end at the gun with ISO 1/2 UNF, POL 9/16 UNF and 1/4 NPT air fittings.

Safety

Choose a gun with a safety interlock that stops material flow when you pause. On the SP2 the interlock cuts chemical flow during interruptions.

Spare parts

O-rings, filters, nozzles and seals are consumables replaced regularly. Keep a small stock and order them through spare parts.

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